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Tracey Richardson, Lean Consultant

w/ 10 years experience on the Production floor at Toyota Motor Manufacturing KY (TMMK), as a team member (3 yrs), team leader (5 yrs), and group leader (2.5 yrs) in the Plastics Department before becoming a consultant for the company in Training and Development.  While at TMMK I logged in over 460 hours of classroom time in Toyota philosophy and methodologies at Toyota's Training Center.

From 1999- Current I have instructed for the North American Toyota plants, suppliers and other companies, as well as educational systems using the Toyota Management System of Lean.


Relevant Experience:
Specializing in  the 8 Step Problem Solving methodology, Toyota Production System (TPS), Toyota Values and Culture based training,Building in Quality at the process (JKK-Jidoka), Value Stream Mapping,  Visual Management Systems, Company Business Planning (Hoshin) targeting key performance indicators (Q, S, P, C), Standardized work development, Job Breakdown sheets, Work Combination Tables,Conflict Management and Effective Communication, Plan-Do-Check-Action (PDCA), and Quality Tools, Job Instruction Training (JIT), Quality Circle Training (kaizen teams), and A3 Writing (problem solving theme report), certified  in Myers Briggs® Personality Typing (MBTI) for individuals and teams.

Also worked in Pilot Production for 2 years launching new models for the Camry and Avalon at TMMK.

Other than my company Teaching Lean Inc.  I also work with:

Lean Enterprise Institute (http://www.lean.org )

Lean Transformation Group ( http://www.lean-transform.com/ )

Next Generation Lean  ( http://www.nextgenlean.com )

Center for Quality People in Organizations (http://www.cqpo.org )

Lean Associates (http://www.leanassociates.com )

University of Kentucky Lean Manufacturing ( http://www.mfg.uky.edu/lean/ )


I have taught various lean courses  for the following:

Toyota Motor Manufacturing KY (Building Curriculums and instructing -Temporaries, New Hires, Team Leaders, Group Leaders, and Mgmt Levels)

Toyota Engineering and Manufacturing North America (TEMA headquarters in Erlanger, KY- New hire training Engineer and Specialist Levels)

Toyota Motor Manufacturing Texas (Management, Assistant Managers, Group Leaders, and Team Leader Levels)

NUMMI (Quality Circle Development)

Toyota Industrial Equipment Manufacturing (TIEM) (Executives to the Team member level)

Atlas Copco Tools (tool supplier for Toyota),

Terex Cranes

Genie Industries

Coca-Cola

Industry Products Co. (Toyota-Honda Supply)

Harley Davidson

General Electric Energy

General Mills

Douglas Machines

Elkay Cabinets

Syngenta

AIPC (American Italian Pasta Company)

Akebono-Bosch

McCain Foods

DTE Energy

Auburn Technical Assistance Center

Premium Waters Inc.

Zircoa

Simonton Windows

Allergan

Ingersoll Rand

Barilla

Timken

C.F. Martin Guitar

North Iowa Area Community College (NIACC)

Iowa State University Extension, CIRAS

Minnesota MEP

Ohio State University Master of Business Operational Excellence Program

MANUFACTURERS RESOURCE CENTER — MANUFACTURING SUCCESS-Bethlehem, PA

Superior Industries

 








   

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